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Home / Maret 2015 / Hydraulic and Pneumatic System : Design, Operation, Maintenance

Hydraulic and Pneumatic System : Design, Operation, Maintenance

Instructor by : I Nengah Diasta 

To gives participants the knowledge for design, maintenance and troubleshooting of Hydraulic and Pneumatic Power Systems.


1. Introduction to Fluid Power

  • What is Fluid Power
  • Advantages of Fluid Power
  • Applications of Fluid Power
  • Components of Fluid Power Systems

2. Power Transmitting Fluids

  • Fluids: Oil and Air
  • Pressure, Head, and Force
  • The Perfect Gas Law
  • The Continuity Equation
  • Bernoulli’s Equation
  • Pascal’s Law and Application
  • Bulk Modulus
  • Pressure Losses in Valve and Fitting
  • Flow and Pressure Measurement
  • Energy, Power, and Flow Rates

3. Basic Fluid Power System

  • The Basic Pneumatic System
  • The Basic Hydraulic System
  • Air Compressors
  • Hydraulic Pump
  • Pump Performance
  • Pump Selection
  • Pressure Intensifiers
  • Motors and Actuators
  • Hydraulic Motor Performance
  • Low-Speed, High-Torque Motors

4. The Distribution System

  • Steel Pipes, Steel Tubing and Plastic Tubing
  • Flexible Hoses
  • Quick Disconnect Coupling
  • Metric Steel Tubing

5. Control Components and Simple Circuit

  • Directional Control Valve
  • Pressure and Flow Control Valve
  • Servo Valve
  • Hydraulic Fuses
  • Pressure and Temperature Switches
  • Shock Absorbers

6. Hydraulic Circuit

  • Control of a Single and Double-Acting Hydraulic Cylinder
  • Regenerative Circuit
  • Pump-Unloading Circuit
  • Double-Pump Hydraulic System
  • Pressure Intensifier Circuit
  • Counterbalance Valve Application
  • Hydraulic Cylinder Sequencing Circuit
  • Automatic Cylinder Reciprocating System
  • Locked Cylinder Using Pilot Check Valves
  • Cylinder Synchronizing Circuit
  • Metering in and Metering out Fail-Safe Circuits
  • Speed Control of Hydraulic Motor
  • Hydraulic Motor Breaking System
  • Accumulators and Accumulator Circuit

7. Pneumatic Circuit

  • Fluid Conditioners
  • Air Service Unit
  • Air Pressure Losses in pipes
  • Control with Orifice
  • Air Control Valve
  • Pneumatic Actuators
  • Basic Pneumatic Circuit
  • Circuit Design with Intuitive and Cascade Method
  • Accumulator System Analysis
  • Pneumatic Circuit Analysis

8. Electrical Controls for Fluid Power Circuit

  • Electrical Components
  • Control of a Cylinder Using a Single Limit Switch
  • Dual Cylinder Sequence Circuits
  • Electrical Control of Regenerative Circuit
  • Counting, Timing, and Reciprocation of Hydraulic Cylinder
  • Programmable Logic Controllers (PLC)

9. Fluid Power Maintenance and Safety

  • Sealing Devices
  • The Reservoir System
  • Filters and Strainers
  • Filtration and Contamination Assessment
  • Beta Ratio of Filters
  • Temperature Control
  • Troubleshooting Fluid Power Circuit
  • Safety Considerations




Case Study



Training Kit,



Lunch + 2 X Coffee Break,


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